Tungsten Carbide Cutting Tools For Customization

  • Product name: Tungsten Carbide Cutting Tools for Customization
  • Particle: Ultrafine, Submicron, Medium, Coarse
  • Material: 100% Virgin Tungsten Carbide
  • Grade: Standard grade & customized grade
  • Surface: Blanks and precision grinding
  • Hardness: 81.0-93.5 HRA
  • Shape: Customized
  • Advantage: Excellent wear resistance
  • Certificate: ISO 9001
  • Properties: High hardness

Product Description

Customized carbide cutting tools have different grain sizes to meet different using conditions of customers. Submicron grain sizes (0.2-0.5μm) are more suitable for fine processing due to their high hardness and moderate bending strength. Coarse grain sizes (>1.5μm) are usually used to rough processing and constant cutting, which have better impact resistance. Customized carbide cutting tools are manufactured based on the drawings, and are the best choice for some companies or factories in wear & machining industry.  

Features of Tungsten Carbide Cutting Tools For Customization

  • Corrosion resistance: Our tools exhibit a 30%–50% lower corrosion rate in environments with pH levels ranging from 3 to 11. The optimized binder phase prevents intergranular corrosion caused by aggressive chemical coolants.
  • Hot resistance: While High-Speed Steel (HSS) loses structural integrity at 600°C, our carbide tools maintain a hardness of >70 HRC at temperatures between 800°C and 1000°C, ensuring dimensional stability during continuous operation.
  • Environment friendly: Our tools are 100% recyclable, with a recovery rate of over 95%. Utilizing recycled carbide reduces energy consumption by 70% and lowers carbon emissions by 40% compared to production from primary ore.
  • Coating technology: Coatings reduce the Coefficient of Friction (CoF) from 0.6 to approximately 0.35. This creates a thermal barrier that increases oxidation resistance up to 900°C, effectively shielding the tool substrate from heat-induced deformation.
  • Longer service time: Advantages of high hardness, wear-resistance and corrosion resistance make cutting tools have the longer service time.

Specification of Tungsten Carbide Cutting Tools For Customization

Product nameCustomized Carbide Cutting Tools
Material100% pure tungsten carbide
ISO GradeK01, K10, K40, G60
Density13.00-15.00g/㎝³
SizeCustomized and based on drawings
SurfaceBlanks and precision grinding
AdvantageHigh hardness, wear-resistance, personal design

Typical Applications

  1. Machining of engine blocks, cylinder heads, and high-strength aluminum battery housings.
  2. Milling and drilling of Heat-Resistant Superalloys (HRSA) like Inconel, Titanium alloys, and Stainless Steel 316.
  3. Micro-machining of surgical instruments and orthopedic implants (Titanium/Cobalt-Chrome).
  4. Customized geometry reduces cutting forces, preventing tool deflection and extending mold life by 30%.

FAQs

A1: To provide an accurate solution, we recommend sharing:

  • Machine Specs (RPM, Feed rate, and Coolant type).
  • Workpiece Material (e.g., Grade 5 Titanium, Cast Iron).
  • Machining Type (e.g., Slotting, Shouldering, Threading).
  • Current Pain Points (e.g., short tool life, poor surface finish, chipping).

A2: For standard modifications, lead time is 7-10 business days. For fully custom geometries involving new molds or complex profiles, it typically ranges from 15-25 days, including rigorous quality testing.

A3: Standard tools are “one-size-fits-all.” Customization allows us to optimize the substrate grade, helix angle, and coating specifically for your workpiece material and machine spindle speed. This typically results in a 20%-40% increase in productivity and significantly lower cost-per-part.

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